Cranes and hoists are only as good as their couplings, which are essential to maintaining uptime and enhancing the safety and reliability of your operation. Without the right coupling, your crane or hoist may not function properly, causing your manufacturing process to grind to a halt. This kind of downtime is not welcome – especially where very high loads and expensive equipment are concerned.
When it comes to gearbox coupling applications, some misalignment is unavoidable. This is especially true for cranes and hoists due to their very heavy loads. Fortunately, you can manage misalignment by choosing the right couplings. Here are some of your options specifically for cranes and hoists.
Gas turbines are available in many different designs and the power output of the individual models varies considerably – from 200 kW to more than 400 MW. The performance of gas turbines for industrial applications typically ranges from 5 to 40 MW. Dependent on the power, the speeds vary from 3,000 rpm to 15,000 rpm. Please see below which couplings are typically used and which are the selection criteria.
Operators of cement plants worldwide face the challenge to create their systems more efficient and reliable. Even though the production and consumption of this material is quite stable in Europe, there is a continuously growing demand in Africa, North America and Asia. For this reason, production needs to be optimized and therefore all components which are part of the drive to guarantee constant operation, minimal downtimes and low maintenance costs.
The demands made on the components in combined heat and power plants (CHP) are increasing. They have to be efficient, long-lasting and, in case of an emergency, must at least fulfill the safety requirements set forth by the Medium Voltage Guideline. Thomas Marterer, Product Manager at RINGFEDER POWER TRANSMISSION, explains how operators of CHPs can find the correct coupling for their plant: The coupling should withstand high temperatures and be neither torsionally too stiff nor too soft.
Maintenance is a key factor determining manufacturers’ success since it ensures preferably smooth operation. At the same time service and repair are significant cost factors. We wanted to get a more detailed picture and started researching. Some of the most relevant findings:
"The challenge to develop a highly flexible coupling is to design a coupling which has a particularly soft characteristic curve", explains Norbert Telaar, Head of Strategic Product Management at RINGFEDER POWER TRANSMISSION, the main task of his team. In the end they developed an innovation in coupling design.
Pursuant to the supplement to the Medium Voltage Guideline in 2013, the certification directives for co-generation plants have been adopted and the obligation to furnish evidence of compliance with the BDEW guidelines of 2009 is now also binding for co-generation plants. As a result, certificates have to be furnished for CHPs connected to the medium voltage grid with reference to their behavior in the event of a failure.
Combined Heat and Power Units Assist in Securing Grid Stability, which particularly Challenges their Gensets
The amendment to the obligatory certification within the medium voltage guideline in 2013 catapulted combined heat and power units into a new league: they are now also in charge of stabilizing the dynamic German power supply network. This provides excellent opportunities for the technology, but it also means new obligations.
Nowadays engineers are facing various challenges which can be solved by selecting the right coupling. Shocks, heat, cold conditions, efficiency and work safety: machines and their drives have to meet highest requirements.